Applied Mathematics and Nonlinear Sciences
Journal license

Journal

Applied Mathematics and Nonlinear Sciences


Volume
& Issue

Volume 9, Issue 1


Published
on

October 4, 2024


Pages


DOI

Article

Research on intelligent perception and decision system for special welding mechanical arm of float plate in crude oil storage tank

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Authors

Yi Li Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.
, Changsha Liu Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.
, Jie Liu Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.
, Xianxue Bai Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.
, Chunyuan Tang Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.
, Zhongwu Fan Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.
, Jian Qin Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.
, Daoming Li Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.
and Dongliang Ma Affiliation:
China Construction Industrial & Energy Engineering Group Co., Ltd, China State Construction Engineering Corporation, Nanjing, Jiangsu, 210000, China.


Abstract

In the rapid development of the petrochemical industry in the context of the increasing number of large tanks, large tanks in the production and installation process encountered the first problem the pontoon plate welding deformation and weld seam is too large and other defects, through the construction of the ship plate welding special robotic arm of the intelligent perception and decision-making system to solve such defects. Summarize the Structure of crude oil storage tanks and welding process characteristics based on the ultrasonic distance measurement in the distance sensor to obtain the characteristic data set, combined with the distinct data and computer programming language to build the intelligent perception and decision-making system of the unique robotic arm for ship plate welding. They set the relevant parameter values based on simulation experiments on the welding of a particular robot arm perception and decision-making system for the application of example analysis. Compared to the traditional LSTM algorithm, the YOLO-v5 network-driven weld target detection algorithm has a 5.5% higher accuracy and a 9.1% higher success rate in time robustness evaluation. In addition, the welding decision model based on the DDPG algorithm possesses excellent computational accuracy, and the average error of each parameter in the welding decision of the ship plate is controlled within 5%. This study greatly improves the welding quality of the pontoon plate of crude oil storage tanks and provides solid technical support for the successful completion of the project.


Keywords

Crude oil storage tank, Distance sensor, Robotic arm, Welding process, Perceptual decision-making system, 68T05


Citation

Li, Y., Liu, C., Liu, J., Bai, X., Tang, C., Fan, Z., Qin, J., Li, D., & Ma, D. (2024). Research on intelligent perception and decision system for special welding mechanical arm of float plate in crude oil storage tank. Applied Mathematics and Nonlinear Sciences, 9(1). https://doi.org/10.2478/amns-2024-2665

Published by: Engineering Journals

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