Turkish Journal of Computer and Mathematics Education
Journal license

Journal

Turkish Journal of Computer and Mathematics Education


Volume
& Issue

Volume 12, Issue 2


Published
on

April 5, 2021


Pages

2006-2018


DOI

Article

Cyber-Physical Quality Systems in Manufacturing


Authors

Mathew Chacko Affiliation:
Alliance University, Dept of Mechanical Engineering, Bangalore/India
and Atul Affiliation:
Alliance University, Dept of Mechanical Engineering, Bangalore/India


Abstract

Digital Twin -based Cyber -Physical Quality System (DT -CPQS) concept involves automated quality checking, simulation, and prediction of manufacturing operations to improve production efficiency and flexibility as part of Industrie4.0 initiatives. DT-CPQS will provide the basis for the manufacturing process to march towards an autonomous quality platform for zero defect manufacturing in the future. Analysing sensor data from the CNC machine and vision monitoring system it was concluded that there was enough signal data to detect quality issues in a part being machined in advance using statistical/mathematical models (Smart PLS) and using machine learning algorithms. This allows the operator to take corrective actions before the resultant part ends in a quality failure and reduces the inspection time. The proposed approach forms the basis in expanding this concept to a large machine shop wherein by monitoring various parameters of the machines and state variables of the tools we can detect quality issues and develop an automated quality system using machine learning techniques.


Keywords

Cyber-Physical Systems, Machine Learning, Internet of Things (IoT), Image Processing, Modelling & Simulation


Citation

Chacko, M. (2021). Cyber-physical quality systems in manufacturing. Turkish Journal of Computer and Mathematics Education, 12(2), 2006–2018.

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